Product Abstract:
High-Speed dedicated automatic LED pick & place machine assembles LED PCBs up to 1.2 meters long in a single pass. There is good mounting capability, high accuracy, reliability and excellent cost performance.
Specifications:
Placement Specifications
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Number of Placement Heads
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8
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Maximum Placement Speed
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42,000 cph
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Average Practical Placement Speed (Optimum)
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35,000 cph
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Placement Accuracy
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±0.05mm
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Minimum LED Size
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1.6 mm × 0.8 mm (0.06 in × 0.03 in)
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Maximum LED Size
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7.4 mm × 7.4 mm × 8 mm (0.29" × 0.29" × 0.32")
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Alignment Method
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Bottom vision standard
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Capability for Other SMDs
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IC < 10 mm × 10 mm (0.4" × 0.4", pitch > 0.5mm), Resistor, Capacitor, Inductor, Diode, Audion, Transistor, SOT, SOP, QFP, QFN, CSP, and etc.
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Pick Up Specifications
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Negative Pressure Detection
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Yes
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Components Shortage Alarm
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Yes
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Integral Vacuum
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Yes
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Board Handling Specifications
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Board Handling Method
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Inline Conveyor
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Maximum Board Length
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1200 mm (47.2") standard
Full length assembled in a single pass
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Maximum Board Width
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380 mm (14.9")
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Minimum Board Length
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50 mm (1.97”)
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Minimum Board Width
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50 mm (1.97”)
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Board Thickness
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0.5 mm to 3.0 mm (0.02" to 0.12")
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Fiducial Recognition/
Coordinate Correction
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Yes
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Feeder Capacity
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Feeder Type
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Motorized
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Maximum No. of Feeder Ports
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20
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Tape Feeder Sizes
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8, 12, 16 and 24 mm
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Programming
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Operating System
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Windows 7
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PC, Keyboard, Mouse
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Yes
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Monitor
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Flat LED
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Programming Camera
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Yes
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Numeric Data Entry
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Yes
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CSV Import
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Yes
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Step and Repeat for Matrix Boards
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Yes
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Mechanical Specifications
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X Axis Drive Mechanism
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Ball Screw & Linear Guide Rail
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X Axis Drive Motor
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AC Servo
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Y Axis Drive Mechanism
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Ball Screw & Linear Guide Rail
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Y Axis Drive Motor
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AC Servo
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Conveyor Drive Mechanism
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Ball Screw & Linear Guide Rail
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Conveyor Drive Motor
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AC Servo
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Transmission Drive Mechanism
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Belt
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Transmission Drive Motor
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DC Stepper
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Z Axis Drive Mechanism
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Belt
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Z Axis Drive Motor
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AC Servo
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X-Y Axis Resolution
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0.005 mm (0.0002")
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Z Axis Resolution
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0.005 mm (0.0002")
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T Axis Range of Motion
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360°
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Physical Specifications
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Overall Dimensions
(L x W x H)
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2000 mm x 1150 mm x 1400 mm (78.7" x 45.3" x 59.0")
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Approximate Net Weight
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1680 Kg
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Facility Requirements
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Standard Voltage
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220 V - Single Phase, 50Hz
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Air Pressure
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0.6MPa (6.1kgf/cm2)
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Service and Support
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Remote Diagnostics
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On-line
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Warranty
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1 Year
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Advantages:
1. High-speed, high-efficiency design
The eight pick-and-place heads mounted on the HCT-1200-SV's high precision, ball-screw-driven gantry perform simultaneous pick-up to achieve practical speed to 42,000 LEDs per hour on LED Tube. With fixed-camera alignment systems where the component to bring over the camera for alignment before it can move to the placement area.
2. Specifically designed for LED assembly
Unlike standard pick and place machines that have been adapted to LED assembly, the HCT-1200-SV is purpose built, allowing it to do its one thing - building LED boards - really well.
The HCT-1200-SV places LED components from 0603 to 7474, including both standard and irregularly shaped LEDs, also high-power LED. Bottom vision is available to expand the component range to 10 x 10 mm.
Each of the HCT-1200-SV's eight placement heads features negative air pressure to release ‘sticky’ LED components. Custom nozzle designs are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.
3. Suitable for all LED lighting products
For long LED tubes, model HCT-1200-SV features a max board size of 47.3" (1200 mm). With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.
HCT-1200-SV automatic LED pick and place machine comes standard with a SMEMA-compatible inline conveyor for line automation, and holds up to 16 motorized tape feeders for mass production.
4. Software simplifies production
Several powerful software tools are included with the HCT-1200-SV system, including the CSV import to simplify placement programming, a pick-up heads arrangement optimizer to minimize head travel, a Nozzle_Feeder application to offer nonstop production, a Merge file function to maximum placement speed, and backup function for all data saved, Built-in fiducial mark search routines identify and correct for PCB offset or misalignment.
Companies that already have one or more HCT automatic series LED pick and place machines in their facility will find the HCT-1200-SV's software interface immediately familiar, which means a quick learning curve when it comes to programming and operating this machine.