Shenzhen HanChengTong Science & Technology Co.,Ltd
5 1

HCT-1200-SV Automatic LED Pick & Place Machine

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Shenzhen HanChengTong Science & Technology Co.,Ltd
[China]

Address
Floor 3, Bldg.1, FuHong Industrial Park & Technology Avenue Fuyong Town, Baoan Dist., Shenzhen Guangdong
Phone
86-755-81464696-824
Contact name
Fiona Bao

Quick Information

  • Brand Name: HCT
  • Place of Origin: China
  • Model Number : HCT-1200SV
  • Number of Placement : 8
  • Max Placement Speed : 42,000 cph
  • Placement Speed : 35,000 cph(Optimum)
  • Alignment Method : Bottom vision standard
  • Component Size : 0603(in)~7474(mm)

Description

Product Abstract:

High-Speed dedicated automatic LED pick & place machine assembles LED PCBs up to 1.2 meters long in a single pass. There is good mounting capability, high accuracy, reliability and excellent cost performance.

Specifications:
 

Placement Specifications

Number of Placement Heads

8

Maximum Placement Speed

42,000 cph

Average Practical Placement Speed (Optimum)

35,000 cph

Placement Accuracy

±0.05mm

Minimum LED Size

1.6 mm × 0.8 mm (0.06 in × 0.03 in)

Maximum LED Size

7.4 mm × 7.4 mm × 8 mm (0.29" × 0.29" × 0.32")

Alignment Method

Bottom vision standard

Capability for Other SMDs

IC < 10 mm × 10 mm (0.4" × 0.4", pitch > 0.5mm), Resistor, Capacitor, Inductor, Diode, Audion, Transistor, SOT, SOP, QFP, QFN, CSP, and etc.

Pick Up Specifications

Negative Pressure Detection

Yes

Components Shortage Alarm

Yes

Integral Vacuum

Yes

Board Handling Specifications

Board Handling Method

Inline Conveyor

Maximum Board Length

1200 mm (47.2") standard
Full length assembled in a single pass

Maximum Board Width

380 mm (14.9")

Minimum Board Length

50 mm (1.97”)

Minimum Board Width

50 mm (1.97”)

Board Thickness

0.5 mm to 3.0 mm (0.02" to 0.12")

Fiducial Recognition/
Coordinate Correction

Yes

Feeder Capacity

Feeder Type

Motorized

Maximum No. of Feeder Ports

20

Tape Feeder Sizes

8, 12, 16 and 24 mm

Programming

Operating System

Windows 7

PC, Keyboard, Mouse

Yes

Monitor

Flat LED

Programming Camera

Yes

Numeric Data Entry

Yes

CSV Import

Yes

Step and Repeat for Matrix Boards

Yes

Mechanical Specifications

X Axis Drive Mechanism

Ball Screw & Linear Guide Rail

X Axis Drive Motor

AC Servo

Y Axis Drive Mechanism

Ball Screw & Linear Guide Rail

Y Axis Drive Motor

AC Servo

Conveyor Drive Mechanism

Ball Screw & Linear Guide Rail

Conveyor Drive Motor

AC Servo

Transmission Drive Mechanism

Belt

Transmission Drive Motor

DC Stepper

Z Axis Drive Mechanism

Belt

Z Axis Drive Motor

AC Servo

X-Y Axis Resolution

0.005 mm (0.0002")

Z Axis Resolution

0.005 mm (0.0002")

T Axis Range of Motion

360°

Physical Specifications

Overall Dimensions

(L x W x H)

2000 mm x 1150 mm x 1400 mm (78.7" x 45.3" x 59.0")

Approximate Net Weight

1680 Kg

Facility Requirements

Standard Voltage

220 V - Single Phase, 50Hz

Air Pressure

0.6MPa (6.1kgf/cm2)

Service and Support

Remote Diagnostics

On-line

Warranty

1 Year


Advantages:

1. High-speed, high-efficiency design

The eight pick-and-place heads mounted on the HCT-1200-SV's high precision, ball-screw-driven gantry perform simultaneous pick-up to achieve practical speed to 42,000 LEDs per hour on LED Tube. With fixed-camera alignment systems where the component to bring over the camera for alignment before it can move to the placement area.
 

2. Specifically designed for LED assembly

Unlike standard pick and place machines that have been adapted to LED assembly, the HCT-1200-SV is purpose built, allowing it to do its one thing - building LED boards - really well.

The HCT-1200-SV places LED components from 0603 to 7474, including both standard and irregularly shaped LEDs, also high-power LED. Bottom vision is available to expand the component range to 10 x 10 mm.

Each of the HCT-1200-SV's eight placement heads features negative air pressure to release ‘sticky’ LED components. Custom nozzle designs are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.
 

3. Suitable for all LED lighting products

For long LED tubes, model HCT-1200-SV features a max board size of 47.3" (1200 mm). With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.

HCT-1200-SV automatic LED pick and place machine comes standard with a SMEMA-compatible inline conveyor for line automation, and holds up to 16 motorized tape feeders for mass production.

 

4. Software simplifies production

Several powerful software tools are included with the HCT-1200-SV system, including the CSV import to simplify placement programming, a pick-up heads arrangement optimizer to minimize head travel, a Nozzle_Feeder application to offer nonstop production, a Merge file function to maximum placement speed, and backup function for all data saved, Built-in fiducial mark search routines identify and correct for PCB offset or misalignment.

Companies that already have one or more HCT automatic series LED pick and place machines in their facility will find the HCT-1200-SV's software interface immediately familiar, which means a quick learning curve when it comes to programming and operating this machine.


Price

  • Delivery Port : shenzhen

Packaging & Delivery

  • Packing :1 set per carton
  • Packaging Size : 2000 x 1150 x 1400  Millimeters
  • Package Weight : 1680  Kilograms
  • Delivery Lead Time : 10-15days
  • Supply Ability : 100 sets per month

Product Image

  • HCT-1200-SV Automatic LED Pick & Place Machine image

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